Introduction to EVA Foam


EVA Foam is a great material for constructing costumes and props of all different kinds, from period armor and swords to slick futuristic robots. It is especially beloved by cosplayers and prop makes because it is lightweight, cheap, and can easily be cut, carved, and even heat shaped to create interesting forms. With enough skill and the right tools and patience, it can be finished to look like almost any material.

The world of EVA foam costuming is a rabbit hole, and many foam armor projects are ridiculously complex and take hundreds of hours and a lot of patience to build, but this is an beginner lesson designed to introduce you to some of the basic techniques through the creation of a relatively simple shoulder piece for a superhero costume. If you are intrigued after this instructable and want to dive deeper, check out this collection of superhero related projects where you'll find a lot of other great EVA foam tutorials.

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